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Pakistan's

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Is providing the

Consultancy, Engineering, Designing,

Leading Company

Solution for the entire process of

Steel Manufacturing; Covering

Supplies, Erection, Comissioning & Startup.

Induction furnace is a type of furnace for steelmaking which uses electrical
energy for its operation. Induction furnace (IF) steelmaking is one of the
two electrical steelmaking processes. The other process for electrical
steelmaking uses an electric arc furnace (EAF). Though IFs are being used
since a long time, the production of mild steel by the IF is relatively not very
old phenomenon. The principle of melting in IF is that a high voltage
electrical source from a primary coil induces a low voltage, high current in
the metal or secondary coil.

Induction Furnace

Continuous casting, also called strand casting, is the process whereby molten
metal is solidified into a "semi-finished" billet, bloom, or slab for subsequent
rolling in the finishing mills. Continuous casting is a energy-saving technique
to cast the molten steel to a section shape or a certain size billet continuously
and continuous casting machine is the equipment to complete this process.
Liquid steel is usually cast in continuous casting machines in the shape
of billets, blooms, or slabs.

Billet CCM

Continuous casting, also called strand casting, is the process whereby molten
metal is solidified into a "semi-finished" billet, bloom, or slab for subsequent
rolling in the finishing mills. Continuous casting is a energy-saving technique
to cast the molten steel to a section shape or a certain size billet continuously
and continuous casting machine is the equipment to complete this process.
Liquid steel is usually cast in continuous casting machines in the shape
of billets, blooms, or slabs.

Billet CCM

Elind Induction Italy has partnered with Unisons Steel Solutions Pvt Ltd for
the Erection and Commissioning of Induction Heater / Billet Induction
Heating System at Naveena Steel.

Induction Heater

In rolling mills, intermediate steel products are given their final shape and
dimension in a series of shaping and finishing operations. Most of the slabs
are heated in reheating furnaces and rolled into final shape in hot- or
cold-rolling or finishing mills. While some products (e.g. reinforcement bars,
steel plates) only require hot-rolling, some others may require both hot– and
cold–rolling (steel for cars and white-goods).

Rolling Mill

The cooling bed is located in the rolling mill after the rolling of the steel
material is completed. It supports and permits the hot rolled bars from the
last stand of the mill to cool. Cooling bed cools the bars as well as cross
transfers them towards the discharge end. In a cooling bed, the temperature
of the entire length of the bar is to be cooled at the same time. If not, it
develops stresses in the bar. After the last stand of the rolling mill, a shear
arrangement is used to cut the bar which is moving to the cooling bed. This
shear is normally a dual ratio crop and dividing shear.

Cooling Bed

DIRECT LINKED CASTING AND ROLLING PLANTS:
A new generation of future-oriented casting-rolling complexes. The direct
linking of casting and rolling processes is an essential factor to minimize
energy consumption in rolling, improve product consistency, and maximize
yield. Unison has direct linked casting and rolling solutions for both flat and
long products. more details

ENDLESS CASTING

& ROLLING

As a lifecycle partner for cold-rolling mills, Unisons Steel Solutions offers
complete solutions and support packages for cold-rolling mills that extend
from the initial investment idea, to mill planning, layout, engineering and
construction, up to turnkey plant installations andfull-scale plant
modernizations.

LONGSTANDING

LEADING SUPPLIER OF

EXPERIENCE AS A

COLD-ROLLING MILLS

Erection and

Of CCM at FF Steel

Unisons Successfully completed Erection and Commissioning of CCM at FF
Steel, Peshawar on behalf of Concast India.

Commissioning

Erection and

Of CCM at FF Steel

Unisons Successfully completed Erection and Commissioning of CCM at FF
Steel, Peshawar on behalf of Concast India.

Commissioning

Unisons International has taken another step towards the modernization of
Pakistan's Steel Industry, by conducting a 5 day training session at People's
Steel Mills for Modern and Automatic Rebar Rolling Plant. The training
sessions were successfully completed by our highly qualified team members
under the observation of Technical Director Mr. Jamshaid Lodhi.

at People's Steel

Training session

Mills

Unisons International has taken another step towards the modernization of
Pakistan's Steel Industry, by conducting a 5 day training session at People's
Steel Mills for Modern and Automatic Rebar Rolling Plant. The training
sessions were successfully completed by our highly qualified team members
under the observation of Technical Director Mr. Jamshaid Lodhi.

at People's Steel

Training session

Mills

Unisons International has taken another step towards the modernization of
Pakistan's Steel Industry, by conducting a 5 day training session at People's
Steel Mills for Modern and Automatic Rebar Rolling Plant. The training
sessions were successfully completed by our highly qualified team members
under the observation of Technical Director Mr. Jamshaid Lodhi.

at People's Steel

Training session

Mills

Reverse

Unisons Steel Solutions has suceessfully completed Reverse Engineering
process for Rolling Guides. Along with Reverse Engineering of Mold Bodies
for CCM.

Engineering

Unisons Steel Solutions has achieved another milestone at Naveena Steels. With
DDMET as the primary supplier, Unisons tackled the challenge head-on to reverse
engineer the equipment completely in order to ensure maximum compatibility of
the existing civil foundations of Concast India. Apart from this, we were able to
synchronize the SCADA of the newly commissioned 3rd Strand of the CCM with the
SCADA of the already existing two strands. Alhamdulillah, with the combined efforts
of the Unisons Steel Solutions team and Naveena Steels, the 3rd strand has been
successfully commissioned and fully synchronized with the previously existing strands.

Successfully commissioned

Alhamdulillah

3rd strand at Naveena Steel

Unisons Steel Solutions has achieved another milestone at Naveena Steels. With
DDMET as the primary supplier, Unisons tackled the challenge head-on to reverse
engineer the equipment completely in order to ensure maximum compatibility of
the existing civil foundations of Concast India. Apart from this, we were able to
synchronize the SCADA of the newly commissioned 3rd Strand of the CCM with the
SCADA of the already existing two strands. Alhamdulillah, with the combined efforts
of the Unisons Steel Solutions team and Naveena Steels, the 3rd strand has been
successfully commissioned and fully synchronized with the previously existing strands.

Successfully commissioned

Alhamdulillah

3rd strand at Naveena Steel

Unisons Steel Solutions has achieved another milestone at Naveena Steels. With
DDMET as the primary supplier, Unisons tackled the challenge head-on to reverse
engineer the equipment completely in order to ensure maximum compatibility of
the existing civil foundations of Concast India. Apart from this, we were able to
synchronize the SCADA of the newly commissioned 3rd Strand of the CCM with the
SCADA of the already existing two strands. Alhamdulillah, with the combined efforts
of the Unisons Steel Solutions team and Naveena Steels, the 3rd strand has been
successfully commissioned and fully synchronized with the previously existing strands.

Successfully commissioned

Alhamdulillah

3rd strand at Naveena Steel

Commissioning of CCM & Bar Mill at Naveena Steel, Karachi
Alhamdulillah, Unisons Successfully completed Erection and Commissioning of
CCM at Naveena Steel and Unisons has commissioned all sizes in Naveena Steel
Bar Mill on remote support as Italian are not available on site due to Corona. It's
an honor for Unisons to commission such an advance mill on remote support.
Now, Alhamdulillah we have developed the team who can commission rolling
Mill supplied by Primetals Technology

Of CCM & Bar Mill

Commissioning

at Naveena Steel

Commissioning of CCM & Bar Mill at Naveena Steel, Karachi
Alhamdulillah, Unisons Successfully completed Erection and Commissioning of
CCM at Naveena Steel and Unisons has commissioned all sizes in Naveena Steel
Bar Mill on remote support as Italian are not available on site due to Corona. It's
an honor for Unisons to commission such an advance mill on remote support.
Now, Alhamdulillah we have developed the team who can commission rolling
Mill supplied by Primetals Technology

Of CCM & Bar Mill

Commissioning

at Naveena Steel

Our Valued Customers

What we do?

Consulting

Steel Projects Consultancy

USS experience includes all phases of steel mill projects. Starting with project development and continuing through mill construction, start-up and optimization.

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Project Development

Project Development

Develop Business Plans
Financial Pro-Forma Business Plan Modeling
Operational Cost Dedvelopment
Facility Site Selection
Supply Information Memorandum
Return On Investment Analysis

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Project Management

Project Management

Project Managers
Project Scheduling
Cost and Budget Control
Purchasing Assistance

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Equipment Design

Equipment Design Analysis

Equipment Capacity Design Evaluations
Layout Optimization
Process Engineering

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About Our Company

USS (UNISONS STEEL SOLUTIONS PVT. LTD.) is a company formed to provide full service consulting and engineering solutions to steel companies around the world.

USS’s consulting team, has years of experience in all phases of Rolling Mill projects from project development all the way through mill design, construction, start-up, and optimization. USS Consultants have been designing, building, and optimizing Rolling Mills for over 13 years.

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Projects In Pakistan

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